The business decisions we make on a daily basis, are guided by the imperative need to safeguard our environment and protect the natural resources
Every day we dedicate ourselves to reducing waste at its source, minimizing our Carbon Footprint and driving research forward to develop more sustainable foam with recycled polyols
We have developed and integrated various tools and processes to turn our environmental policy into a tangible reality
VPF technology facilitates the manufacturing process through controlled pressure in a sealed reactor, allowing to avoid the use of foaming agents and other raw materials harmful to the environment and people.
This technology means less water consumption, in addition to the emission of zero waste and zero harmful gases. On the other hand, we can also incorporate recycled polyols in our production
The reactor is equipped with activate carbon filters that capture harmful particles from the gases generated during the manufacturing process. This notably reduces their impact on the atmosphere
Thanks to the controlled pressure in the sealed reactor, we can eliminate foaming agents and other harmful raw materials, while replicating exact formulations that speed up production.
We produce conventional polyurethane foams from recycled polyols
1.
When a mattress reaches the end of its useful life, it is deposited at a recycling center
2.
A specialized waste manager separates the mattresses into their basic components
3.
The polyurethane foam undergoes a chemical process, resulting in recycled polyol
4.
Polyurethane foam is remanufactured using recycled polyol
5.
This polyurethane foam will be used to manufacture new mattresses and other furniture
Our innovative manufacturing process enables us to produce polyurethane foams under strict control of chemical usage, which has a positive impact on the health of our workers and the end users of our products